Learn How SIMPLE
Digital Patterns Really Are!

Sign Up to Receive
The Ultimate Guide to Digital Sewing Patterns eBook + a FREE Skirt Pattern!


Jeremy Fordham is an engineer who is excited about encouraging dialogue in unique spaces. He contributes to resources promoting Ph.D. programs and is an advocate of sustainability and green energy.

Fabrics are an essential part of everyday life. From their functional purposes as clothing, carpets and curtains to their to aesthetic incarnations as wearable art, fabrics have enriched human existence for centuries. While cotton, wool, silk and linen have been utilized by cultures around the world for generations, scientific research over the last century has yielded a plethora of new, synthetic fibers. While these innovations have made lives infinitely richer, they have also greatly complicated the arts of sewing and fabric design.

As those who have attended online Ph.D. programs in this area know, fiber composition and chemical structure not only affect the lifespan of the fabric, they affect how easily the fabric can be dyed, woven and stitched. They affect whether a fabric must be steam treated, dry-cleaned and even dictate the temperature of the water in which delicate fabrics must be washed. However, while fiber science is certainly complicated, understanding some basic principles will make it possible to select the best fabric for any design endeavor.

Chemical Structure

Put a piece of cotton cloth under a microscope, and you’ll see the individual thread fibers that form its structure. As this World of Molecules article points out, in its most basic form cotton is simply cellulose with a unique crystalline structure that lends it strength, flexibility and absorbency, making it ideal for weaving and dyeing.

Cotton fabric, cotton fibers magnified 100×.

Just as cotton’s unique properties make it an ideal material for spinning into thread and weaving into cloth, each fabric has a unique molecular structure that makes it ideal for certain uses. As this ScienceDaily points out, silk is actually stronger than steel, but it is flexible and feels luxurious against the skin. Why? It’s a protein with a complex and singular molecular composition that moves sinuously despite its rigidity and sheer strength.

Silk fabric, silk fibers magnified 30,000×.

Understanding the properties of these and other naturally occurring fabric materials has led to many innovations in the manufacture of synthetic fabrics that take their chemical inspiration from their natural counterparts. For instance, polyester takes its name from the fact that it is chemically constructed of polymer chains linked together by ester compounds. This material can be used to manufacture plastic soda bottles just as easily as it can be used to create fabric for clothing. Polyester is remarkably durable when doused in water, making it ideal for practical outdoor wear, however it breaks down when exposed to alkaline substances like sodium hydroxide.

Satin Polyester fabric, polyester fibers under a microscope.


A fabric’s chemical structure even affects shrinkage. For instance, many fabrics are labeled “dry clean only” not because one wash will destroy the fabric but because multiple washes will slowly cause the fabric’s fibers to break down, leading to shape change and shrinkage. According to an article on American Dry Cleaner by Norm Oehlke, wool, a protein-based chemical, suffers from progressive shrinkage and felting shrinkage, which often means that dry cleaning is essential to its maintenance. Cotton, on the other hand, shrinks most on its initial wash, which is why many cotton garments display the words “pre-shrunk” on the label. One creative way to avoid shrinkage in fabrics is to weave together the chemical structures of cotton and polyester, creating a cotton-polyester hybrid that will not shrink.

Many of the synthetic fabrics manufactured today are designed to tolerate washing, but some varieties may shrink. For instance, rayon may shrink when washed and stretch when it gets wet. On the other had, spandex suffers far less wear from moisture than its equally stretchy counterpart, Lastex, because of its slightly different chemical structure. Clearly, knowing how the chemical structure of a fabric is essential to understanding how it will respond to washing or dry cleaning. Without proper care, garments, carpets and any other fabric-based material will be destined for rapid destruction.

Fabric Thickness

Cotton is the “fabric of our lives”, but just how many varieties of cotton are available? The answer, according to the International Trade Centre, is upwards of 500. Cotton can be broken into six main categories, and those categories provide usage constraints. Gauzy, 100 percent cotton shirts are so thin as to be almost sheer and durable; 100 percent cotton denim jeans might be made from the same material, but structurally, they’re very different. These constraints affect the setting that should be used to sew with specific cotton. Just as you wouldn’t use a jackhammer to drill the hole to hang a picture, you wouldn’t use the same settings to sew a shirt as to sew denim jeans.

Cotton-based fabrics: denim, gauze, cotton jersey.

Fabric thickness is perhaps the most obvious signal that different fabrics must be treated in different ways. Just as gauzy cotton and denim are different, so too are chiffon silks different from raw silks. While the differences are easy to spot physically, they originate at the molecular level, causing the fabrics to be structurally different. Thus, while a stronger, thicker denim needle might be used to sew denim cotton, an extremely fine needle is needed to sew gauzy cotton. Short stitches will be used to hold the denim together, while long stitches will help prevent snagging of the gauzy cotton. The structure of the fabric ultimately affects how it is used.

Thousands of years have passed since the first cotton and flax fibers were cultivated and used to create clothing, but our understanding of them is only now beginning to evolve. Far from being the realm of fashion designers and textile artists, innovations in fabric have been developed through a partnership between these creative thinkers and the scientists who search for why something works, and look for new answers to solve perplexing problems. The story of the development of polyester is just one example of how fabric design and chemical research have collided over the years with results that have, and that will continue, to change our lives.



  • Twitter_piture2_large

    Jul 22, 2011, 08.00 PMby pamfm

    Thank you very much for the article, I am really interested in the background of the fabrics, understanding helps me be a better sewer and as I do this for a living I am grateful for all help. Further articles like this would be wonderful.

  • B2d0f4ae7110d693364bce39f0563af6010cd392_large

    Jul 21, 2011, 01.09 PMby melindaskrapz

    What an awesome read. Knowing more about the structure of the fabric will definitely help me decide what sort of fabric to make a garment out of. I am not going to go for the “pretty” fabrics unless they suit the garments purpose.

  • 1_copy_large

    Jul 20, 2011, 10.10 AMby dottty

    Facinating jj:)x

  • 737492d5184dcd1e0ed5127b89b0144c5403ea68_large

    Jul 19, 2011, 12.50 PMby lala86

    Great article, It’s always good to remember this information!!

  • Me_4_large

    Jul 15, 2011, 04.58 PMby FashionSewingBlog

    An interesting article. It’s always great to find someone who takes the time to write about fabrics and fibers. Sadly these day’s It’s an area of this craft that lacks valued focus, and for any great fashion sewer to build and develop their knowledge base, information such as this is priceless.

    I honestly feel we fashion sewers need more posts on this topic.

  • Dsc04085_large

    Jul 14, 2011, 08.33 PMby abogne

    interesting article!!! this should be like “basics before sewing” very helpful please add some more,its great to know the fabrics you work on personally,their strength,weakness,background and all :-)

  • Naburdaprofil_large

    Jul 14, 2011, 07.23 PMby janul


  • Missing

    Jul 14, 2011, 03.34 PMby ruthr

    Thanks for the article. It just totally enlightened a problem that I’ve been having lately.

  • Skiing_saf_large

    Jul 14, 2011, 08.59 AMby Ankara

    Great article, enjoyed the photos to show structure. Agree with others, please can you come back and do more as so many of us wanting to learn more about Fabric. Peter of the famous Male Pattern Boldness had a great blog discussion about how does one learn about fabrics. We’re all wanting to learn more. Given sewing involves much ‘technical’ aspects, suspect many of us enjoy learning about the science side. From what little I do know, suspect you could you a great posting on wool alone: cashmere vs. merino, why microns matter etc… And as Lila said: bamboo, hemp agree want more. But thank you again for your piece.

  • Img_5772_1_large

    Jul 14, 2011, 05.55 AMby bhs

    Thanks for the post! I love reading about fabric types, structures and what is inside in it.

  • Poe_large

    Jul 14, 2011, 05.43 AMby ladykatza

    This just made the science and technology history major in me go SQUEEEEE.

  • Image_large

    Jul 14, 2011, 03.53 AMby loyl8

    very interesting. The nerd in me wants to get a microscope and look at all my fibers:) thanks for the post very cool

  • Dscn0844_large

    Jul 14, 2011, 01.42 AMby applesofavalon

    Very interesting article!

  • Holliebell_large

    Jul 13, 2011, 11.54 PMby freakusbzzz

    Loved this article

  • Dodo_large

    Jul 13, 2011, 10.22 PMby lila-1

    This is really interesting,. It would be great to see more about the newer fabrics being invented like bamboo or other eco-friendly (as eco-friendly as fabric can be,,,) fabrics.

  • Dscn0826_large

    Jul 13, 2011, 09.09 PMby ruthw

    It would be nice to have more posts about different types of fabric and how to sew them and what to use them for. The link in this article is to an article about spider silk, not regular silk made by silkworms that we use for sewing garments.

  • Me1_large

    Jul 13, 2011, 08.35 PMby fashionfreek

    Urmmm..interesting read. Thanks for the information,very useful.:-)

    • This is a question
  1. Sign in to add a post


  • Editors' Pick
  • Pattern Collections
  • BurdaStyle Academy
  • Burda Challenge
  • Backstage Report
  • Fashion & Trends
  • DIY to Try
  • Tips & Techniques
  • Member Highlights
  • Sewing Projects
  • Outta Town
  • Contests & Competitions
  • Archive
  • Guest Columns
  • Videos
  • Meg's Magazine Mash Up
  • As Seen In
  • Podcast
  • Holiday